Senior Process Engineer

Job Description Our employees work on the world’s most advanced electronics. Spanning air, land, sea, and space, we are developing the technology of tomorrow, delivered today. Drawing strength from our differences, we are innovating for the future and you can too.

Our Operations employees turn innovative engineering designs into real solutions to meet our customers’ needs. Our training and development programs provide employees with career advancement in a diverse work environment. Our flexible work environment provides you a chance to change the world without giving up your personal life. We put our customers first – exemplified by our mission: “We Protect Those Who Protect Us®.” Sounds like a team you want to be a part of? Then come build your career with us.

The selected candidate for this position will be joining Greenlawn NY Operations in the Technical Operations Engineering team and will provide sustaining engineering, process development and new process implementation across the manufacturing floor through hands-on problem solving, data analyses and application of engineering principles, Six Sigma and lean manufacturing principles to improve product flow and yields. Designs manufacturing processes, procedures and production layouts for assemblies, equipment installation, processing, machining and material handling. Designs arrangement of machines within plant facilities to ensure most efficient and productive layout. Designs sequence of operations and specifies procedures for the fabrication of tools and equipment and other functions that affect product performance. Adapts machine or equipment design to factory and production conditions. Supports the manufacturing factory with equipment support and troubleshooting.

Responsibilities include:

• Develops new processes and identifies and implements changes in product flow to support the production line through the application of lean manufacturing principle.
• Specifies equipment for factory. Defines equipment installation, use and preventive maintenance.
• Becomes Subject Matter Expert (SME) on all manufacturing equipment and is responsible for the troubleshooting of malfunctioning equipment. Partners with equipment manufacturer to support equipment repairs.
• Analyze defect data to identify areas to improve yield. Works with others to implement process improvements. Applies Lean Six Sigma tools to solve production problems and improve existing processes. Uses poke yoke principles to prevent production problems.
• Participates in and documents root cause corrective action (RCCA) using problem solving methodologies.
• Defines and specifies the requirement for assembly tooling, fixtures and equipment to support current manufacturing operations and recommends changes for production line improvements.

Supports the implementation of new automation assembly equipment including programming, process qualifications/validations and supporting tooling design.

Required Education, Experience, & Skills

• Bachelor's Degree in Industrial, Manufacturing, Mechanical Engineering or a related Engineering discipline.

• 4 + years of Manufacturing Engineering experience in electronics or a similar field.

• Exhibit sound interpersonal skills involving interfacing, coordinating and negotiating with company personnel at all levels, customers and suppliers.

• Experience reading and using technical drawings, wire lists, schematics, process sheets, and ECOs.

• Understanding, analyzing, and resolving complex technical problems.

• Work independently and be effective in a fast-paced environment.

• Strong written, verbal and presentation skills required.

Preferred Education, Experience, & Skills

• Knowledge of J-STD-001, IPC-610, AS9145 Specifications and Standards
• Experience with use of X-Ray tools to detect and analyze solder defects.
• Lean Six Sigma Green or Black belt.
• Experience with CAD tools such as Creo.
• Experience with ERP Systems, MES Systems, Sharepoint.
• At least 8 years electronics manufacturing process experience.
• Secret Clearance.

Pay Information
Full-Time Salary Range: $103752 - $176378

Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.

Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics.
About BAE Systems Electronic Systems BAE Systems, Inc. is the U.S. subsidiary of BAE Systems plc, an international defense, aerospace and security company which delivers a full range of products and services for air, land and naval forces, as well as advanced electronics, security, information technology solutions and customer support services. Improving the future and protecting lives is an ambitious mission, but it’s what we do at BAE Systems. Working here means using your passion and ingenuity where it counts – defending national security with breakthrough technology, superior products, and intelligence solutions. As you develop the latest technology and defend national security, you will continually hone your skills on a team—making a big impact on a global scale. At BAE Systems, you’ll find a rewarding career that truly makes a difference. Electronic Systems (ES) is the global innovator behind BAE Systems’ game-changing defense and commercial electronics. Exploiting every electron, we push the limits of what is possible, giving our customers the edge and our employees opportunities to change the world. Our products and capabilities can be found everywhere – from the depths of the ocean to the far reaches of space. At our core are more than 14,000 highly talented Electronic Systems employees with the brightest minds in the industry, we make an impact – for our customers and the communities we serve.